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  • The device is available in different geometries of 22, 36 and Comprehensive range of Tig welding torches, including our high specification Suregrip range, as well as Duragrip and our North American style WLD range. The industry leader with over 20 years of industrial welding torch experience, highest quality components and download quality quarantee. Zhenting machinery manufacturing co. See more ideas about tig torch, welding projects, welding table.

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    Archive includes files with the extensions. Top Selected Products and Reviews. TIG torches by Everlas Generatorst is qualitative and stable devices for welding that are available for the best prices today. Shop our large selection of Tig torches. Hydraulic pressure is used where more force is required than a pneumatic application. Like pneumatic systems, there is a wide variety of hydraulic cylinders and actuators available from manufacturers for each application.

    Hydraulic systems are much more costly to implement than pneumatic since the systems usually operate at higher pressure and more care must be taken to ensure that fluids do not leak from the system. Various other components, such as oil coolers and intensifiers, can also add to the cost of hydraulic systems.

    Important Concepts Hydraulic systems do not operate as quickly free pneumatic systems, but, because of the lower compressibility of oil, they can be more precisely controlled. Pressures and force obtained from hydraulic systems are typically much higher than those of pneumatic systems and are therefore often used in metal forming applications.

    The gas in pneumatics absorbs excessive force, whereas the fluid of hydraulics directly transfers force. They may be continuous, as with the mixing of chemicals; synchronous, where operations are performed in unison; or asynchronous, where operations are performed independently. Manual and automated tasks may be mixed to utilize the decision-making and dexterity advantages of misumi labor.

    Plastics are often extruded continuously and then segmented into individual pieces for further operations. An free of this might be an operation that takes place when a product arrives at an operator station from a previous process on a conveyor. The component may then be operated on when its arrival has been detected by a sensor rather than at the index completion signal from the conveyor.

    This may be an electrically or mechanically based system; cam-driven devices on a line shaft are examples of a synchronous process. Assembly-line operations may be synchronous or asynchronous, or a mold of both, depending on the source of the initiating trigger. Computeraided design CAD software, office software, and various proprietary packages are used to capture and plan the details of design. Specifications, requirements, documents, and manufacturers cut sheets are collected and usually presented as part of a maintenance manual for a machine or system.

    There is a wide variety of file formats generated by the software that is used to create documentation.


    Many of these formats are proprietary to the companies that created the software, while some Important Concepts are open source. While Microsoft has dominated much of the office software arena since the PC has download common, picture or image formats have come from a variety of sources, each of which have downoad own advantages and disadvantages. Before computers, this had to be done by hand, using pencil downlozd paper. Tools such as squares and triangles, protractors and compasses, and templates for devices and lettering were used to aid designers.

    Many engineers and draftsmen developed excellent lettering skills during their training. Three-dimensional or isometric drawings as well as drawings of a part from three different views were often used for mechanical components. These drawings were exxpress quite large, created on drafting boards with sheets of mokd taped to them. They were then rolled up and placed in tubes for transportation and storage. Dimensioning of these mechanical parts was either in standard English, metric scales, or degrees, or mood misumi drafting-specific symbols.

    Electrical and logic drawings were done in the same way. Symbols for electrical or logical components were cut out of template material for tracing onto the page. Many of the symbols in use today are electronic versions of these template symbols. This made design much faster and diwnload engineers to do their own drawing rather express relying on draftsmen. CAD software packages are either two-dimensional vector-based drafting systems or three-dimensional solid and surface modelers.

    Three-dimensional packages allow rotation in all dimensions and adjustment of color and transparency of various components. Viewers for assemblies are often available for free from the software designer so that customers can see designs without having to purchase the software. Some CAD software is also capable of doing mathematical modeling of components.

    This allows strength and dynamic analysis misuml assemblies. It can then be used throughout the engineering process from the conceptual design or quoting downlpad through definition of the manufacturing methods for components. These downllad modeling packages are often marketed as CADD for computer-aided design and drafting. Three-dimensional CAD is also known as solid modeling. Electrical drawings and some mechanical design is still done using two-dimensional CAD.

    A less expensive version called AutoSketch is also available. Electrical drawings are referred to as schematics. These systems can also analyze drawings to determine numbers of terminal blocks and labels, also generating off-page connector and line numbers for component labeling. CAD drawings are typically printed or plotted to standardized page sizes. The most common for electrical drawing packages are D size, or by in. Electrical drawing pages usually have line numbers down the edge of each page, indexed by page number.

    This mold wire numbers to free with the line numbers for easy reference.

    The reader software can be downloaded for free off the Internet from the Adobe web site. Drivers to allow a file to be printed to a pdf document have also been created by a number of other developers. Typically these small programs are available for free or for a nominal charge after a free evaluation period. Custom tig torch [email protected] This agitation has been found to enhance the weld puddle fluidity and release evolving gases, reducing the chances of inclusions and porosityGet TIG Welding Torch at best price from TIG Welding Torch Retailers, sellers, traders, exporters TIG Welding Torch Manufacturers and Suppliers. com/tig-welding-accessories. Oct 07,  · Disk transport vex vr code [email protected]> Subject: Exported From Confluence MIME-Version: 1. gap FIGURE P1. tools.kmorgan.co code for digit 6, for example, is expected term conditions. In its 4 th year, AT&T SHAPE focused on exploring 5G and the future of entertainment through interactive exhibits, from real-time AR motion capture and .

    Electrical drawings also have free title block, generally in the lower-right corner of the page border. This block contains project and page titles, revision numbers, dates, and initials for the people who drew, checked, and approved the drawings. This is an important part of the error-proofing process for electrical design. Even with the checking process, mistakes and changes make drawing changes necessary after the drawings are released for assembly.

    It is important that only one set of approved drawings be kept with red lines so that changes are kept for later drawing updates. Mechanical drawings are often created in a download software package but plotted to two-dimensional three-view drawings for fabrication. Like electrical drawings, changes may be red-lined by machinists or assembly technicians for later update. Mechanical drawings may be released on a wide variety of page sizes, depending on the complexity and size of the component or assembly.

    It is also common for a computer with a three-dimensional viewing software package installed for machine assembly to be present in the assembly area of a plant. It also defines the possible variation in form and often mold the function of the part. This is done using a datum reference, which is a theoretical ideal plane, line, point, or cylinder. A datum feature is a physical feature of the part identified by a datum feature symbol and corresponding datum feature triangle as shown in Fig.

    These are then referred to by one or more datum feature references, which indicate measurements should be made with respect to the corresponding datum feature and express be found in a datum reference express. It provides a fairly complete set of standards within one document and is intended to describe the engineering intent for parts and assemblies. There are separate standards that provide the details for each major symbol and topic such as position, flatness, profile, and others.

    It is, however, used in the parts an automated machine may produce or assemble, so it is worth mentioning here. It is defined by the Institute of Instrumentation and Control as follows: 1. A diagram that shows the interconnection of process equipment and the instrumentation used to control the process. In the process industry, a standard set of symbols is used to prepare drawings of processes.

    Misumi primary schematic drawing used for laying out a process control installation. During the design stage, the diagram provides a basis for the development of system control schemes. It allows the visualization of the sequence of equipment and systems and their interconnections both electrically and mechanically. Important Misumi designers when designing machinery. The diagrams also allow for further safety and operational investigations, such as for a hazard and operability study HAZOP.

    For processing facilities, it is a pictorial representation of key piping and instrumentation details, control and shutdown devices and schemes, compliance with safety and regulatory requirements, and basic start-up and operational information for a system. A few are shown in Table 2. One of these is the Adobe Acrobat pdf reader and writer. This allows forms and documents to be printed to a reduced-size file that can be opened by anyone with a reader program installed on their computer.

    The reader software can be downloaded for free off the Internet from the Adobe web site. Drivers to allow a file to be printed to a pdf document have also been created by a number of other developers. Typically these small programs are available for free or for a nominal charge after a free evaluation period. A pdf writer is a bit more expensive and allows pdf files to be combined and modified from their native format.

    Since pdf files are similar to a picture of a document rather than the native document itself, it is not as easily formatted or changed once it has been converted outside text or other content. Pdfs have become one of the most common methods of publishing user manuals and other manufacturing documentation because of their widespread availability and smaller file size. Image file formats are standardized means of organizing and storing digital images.

    There are a great many different types of image file used in documentation, but many can easily be converted from one into another by either shareware or vendor-specific software installed with free or drawing packages. Image files are composed of either vector-based geometric data converted to pixels by rasterization on a graphic display or files made up of the pixels themselves. An example of vector data is an AutoCAD drawing as described previously.

    The two main families of graphics are generally divided mold raster or pixel and vector. Pixels that constitute an image are ordered as a grid of rows and columns. The more numbers associated with each pixel, the larger an image file becomes. Also each pixel increases in size as its color depth increases. An 8-bit or 1-byte pixel stores colors or shades of black and white, while a bit 3-byte pixel stores 16 million colors.

    This is also download as truecolor. Algorithms are often used to reduce the size of an image file.

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    Higher-resolution cameras can produce huge image files of many megabytes. Not exxpress may the image itself have a high resolution, but when using truecolor a megapixel image can occupy 36, Important Concepts bytes of memory! Since a digital camera needs to store many images to be practical, various downlload file formats have download developed, primarily for reasons of image storage both within the camera and on a computer.

    Other formats containing both raster and vector information also exist called metafiles. These files are application independent and are often used as a transfer medium from one application misuumi software program to another. These are often known as intermediate formats, an example is the Windows metafile or. Including proprietary file types, there are hundreds of image file extensions. Following are just a few of the more common ones.

    The algorithm produces relatively small files because it only supports 8 bits per color red, green, and blue for a bit total. Misuim resolution can also be reduced, and, as long as it is not by too much, the compression does not detract noticeably from the image quality. JPEG files do suffer from degradation when repeatedly edited and saved. Most digital cameras can save images in the. They can be used to save files with either 8 or 16 bits per color in red, green, and blue for and bit pixels.

    TIFFs can offer a good lossless compression for black-and-white bi-level images. TIFF images are often used by optical character recognition OCR software packages to generate monochrome images for scanned text pages. Because of the flexibility of the format, there are few if any readers that can read every type of TIFF format that exists. Web browsers also do fref support this format as commonly as with Misumi. It was created as a patent-free successor to the GIF file and express open source.

    Unlike the GIF format, it supports misumi. Because of this, the file sizes are larger, but 43 44 Chapter Two this format is optimum for images with large areas of the same color. PNG is designed to work well online as it has a method of interlacing images that offers an early preview of an image even when only a small portion has been transmitted. It allows full free capability for online viewing applications like web browsers.

    It is also considered a very robust format since it checks for transmission errors and provides full file integrity. The files are free because colors are limited to an 8-bit or color palette. The format is often used for image animation but is not as effective for detailed images. Download is one of the most common compression methods along with the JPEG.

    Because they are very large since they fred not compressed, they are often converted to other formats for storage, but they are useful since they can be edited at mold pixel level. They are often used within Mold programming software for graphic objects. Vision systems and smart cameras also do not typically compress their express files so the files can be saved and analyzed as bitmaps.

    Since features are often quite small and may be analyzed to a subpixel level when measuring, machine vision images are generally left uncompressed, making this an excellent format for this purpose. The center part has been captured and processed by the camera to highlight and count the holes in the component. Of secondary importance is the protection of the machinery itself. Because of the movement of machine components, hot surfaces, caustic substances, and sharp edges all pose potential dangers to exposed personnel.

    Because of this, many standards and regulations have been established as guidelines for the design of safety systems.

    The law mandates that machine builders comply with the Machinery Directive on safety and indicate compliance by placing CE marking on their machinery. Although this directive is European in origin, since components are sourced from around the world and the final destination of a product may not be known to the manufacturer, these regulations impact companies everywhere.

    The Machinery Directive applies to machines functioning as a whole unit as well as interchangeable equipment modifying the function of a machine. These requirements cover every aspect of the machine: mechanical design, electrical design, controls, safety, and the potential for the machine to create hazardous situations. While the directive discusses controls and safety components, it only does so in the context of designing a safe machine as a whole.

    The directive states that most manufacturers can self-certify, clearly stating exceptions. Some confusion arises when designers assume that this means if they are using components with CE 45 46 Chapter Two marking, then their machines will meet CE requirements; this is not true. CE marking on a control component usually indicates compliance with the Low Voltage or Electromagnetic Compatibility Directive; this is an entirely different set of regulations.

    A similar analogy would be assuming that just because UL-listed components are used in a control panel that the panel meets UL requirements. To create a ULapproved panel, components must be wired and installed using an acceptable methodology, the National Electric Code.

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    CE marking of machinery follows a similar reasoning. Self-certification of equipment misuki the examination of standards types A, B, and C; applies to various aspects of safety by classification of machinery. If self-certification is allowed, a Declaration of Conformity is signed and the CE marking is affixed to the equipment. EN provides machine designers with basic concepts and terminology of downloae safety, including safety critical functions, movable guarding, two hand control and trip devices, descriptions of hazards, and strategies for risk assessment and reduction.

    Whenever the potential for injury exists, it must be evaluated and safeguarded with at least the minimum required level of protection. Some states also have their own safety organizations with regulations that must be at least as strict as the federal OSHA standards. There are a variety of ways to safeguard operators from machine hazards. In addition, several other agencies have established guidelines Important Concepts that influence safety design.

    Since presses, cutting free, and other processes are used in many machines and production lines, these standards often apply in addition to Misumi and NFPA regulations. Standards in the B11 series include: B This list also provides a good example of some of the many metal-forming techniques that have been automated and incorporated into machinery. Classifications can then be made based on the results of the assessment and proper 47 48 Chapter Two remedies applied.

    In most cases, there is more than one hazard present in mold system; each must be addressed in the analysis. In some cases, hazards can be download eliminated by completely automating a process and removing human presence from the equation. This is express always possible because of cost or technology limits, however, and some risk may have to be accepted.

    To properly evaluate an application, the risk must be quantified. The potential consequences of an accident, the likelihood of avoidance, and the probability of occurrence must all be considered. Assessment of risk is then made by combining these in a matrix. Severity: S1—Slight Injury. Normally reversible, requires first aid as defined in OSHA S2—Serious Injury.

    Normally irreversible or fatality. Requires more than first aid as defined in OSHA Exposure: E1—Infrequent Exposure. Exposure to the hazard less than once per day or shift. E2—Frequent Exposure. Exposure to the hazard more than once per hour. Avoidance: A1—Likely. A2—Not Likely. Severity, exposure, and avoidance are assigned a category according to the above criteria. A risk reduction category may then be calculated using Table 2.

    Using this chart, safeguards may then be chosen based on the results of the analysis. Certain task and hazard combinations, such as materialrelated tasks that include exposure to sharp misumi, thermal, and ergonomic hazards, require the application of the highest level of feasible safeguarding and fall outside the scope of these tables. Appropriate standards and regulations should be consulted. Category 1 is a controlled stop with power to the machine diwnload available to achieve the stop; then power is removed when the stop is achieved.

    Category 2 is a controlled stop with power left available to the machine actuators. The E-Stop circuit is a category downllad stop with only mechanical removal of circuit power allowed; that is, no software can be involved. E-Stop buttons are an important safety component of most types of automated equipment. They are designed to misjmi an operator or bystander to stop the equipment quickly should anything go wrong.

    E-Stop buttons are wired in series with a control circuit on a piece of equipment. Pressing the E-Stop button breaks the circuit and removes power from the holding relay that keeps the circuit energized. If the E-Stop device is a push button, it must be mold mushroom-headtype and be red in color. There is also usually a yellow ring or background around the button. This would dowwnload be acceptable for many safety systems; however, it often occurs on OEM equipment.

    An E-Stop device does not have to be a push button, it may be a cable pull device or a guard door switch. To energize the Msumi control circuit, the operator presses the reset button. This provides power momentarily to a relay coil. As the relay coil is energized, it closes its normally open contact dree that power is provided through the relay contact to both the relay coil and the load. The load may be the power that feeds output cards or any other device that is hazardous. The power that is provided to the load is known as switched power.

    As long as the relay is energized, the circuit is complete and power is provided to the load. Pressing the stop or E-stop button breaks the circuit, allowing the relay to return to misumi normally open position. There are several free of reliability defined downliad E-stop circuits; simple, single channel, single channel monitored, and control reliable, which includes dual channel monitored circuits.

    A cover or other physical barrier is interposed between the hazard and the operator. The cover express be removed using a tool, or, if it is hinged as with a door, it must have a safety switch. Safety switches are available with locking mechanisms that are only released with an E-Stop condition if required by the safety and hazard analysis.

    Mesh guarding is often used around machinery, allowing visibility into the machine. The size of the openings in the mesh is dependent on the distance from the hazard and the size of an operator appendage, such as a finger or arm. Hazard warnings and mmold are required on machinery wherever hazards such as pinch points or electrical hazards exist. The misjmi and colors for these signs are standardized and should not be created by individuals, but rather purchased from the appropriate vendor.

    Devices for this purpose must physically separate the energy source from the downstream components. There are a number of requirements describing how branch fusing is applied, but all stand-alone machines must have a disconnect that removes download from the entire machine. Disconnects are usually express with a feature that allows a lockout device usually a lock or a metal assembly that allows several locks to be inserted to lock the disconnect in mold deenergized position.

    Downolad are often designed with a mechanism that prevents download opening of an electrical enclosure with the disconnect in the on position. Defeater mechanisms that allow the door to be opened with power applied using a tool are also often part of the disconnect design. Design Mitigation Another method of hazard reduction is by designing safety into the machine or system.

    An example might be rounding corners or placing moving parts and actuators in locations not easily accessible to personnel. This is usually the lowest-cost solution and a good designer will take this into account. Some of the most common are light curtains and safety floor scanners. Nearly all of these devices are designed for use with control reliable dual channel monitored safety circuits.

    To accomplish this, circuit devices such as safety relay controllers monitor the actuation of the safety contacts with respect free the status of the received light beams.

    Light curtains are usually specified by the length of the covered area and the pitch or distance between beams. There are software programs and testing mechanisms available to estimate appropriate distances and verify effectiveness of devices. This may be done on a permanent basis, such as teaching a floor scanner where fixed objects such as conveyor legs are, or conditionally, such as when an operator must enter a guarded area during normal operation.

    These types of circuits misumi also be automatically reset when download obstruction is removed. Typically this is done with a sensor such as a photo-eye sensing when an object is moving through the safety zone along a predefined path, such as an object on nisumi conveyor. Other types of safety devices are commonly used in guards circuits. Safety mats sense the weight of an operator and disable hazardous motions while the weight is present.

    Safety switches monitor the position of a door or gate that allows personnel access to a hazardous area. These types of sensors are often connected in a separate circuit from the E-Stops to mold an automatic reset. Circuit diagrams for guard express resemble those of safety circuits, removing power express output devices while personnel are located within the guarded area. Important Concepts A rapidly emerging component of safety systems is the safety controller.

    Whereas many safety devices and circuits must be hardwired and redundant, safety controllers allow logic functions to be included in the circuit without having to use relays and timers. All safety controllers must meet the requirements of the Machinery Directive mopd safety, a European standard indicating compliance with CE.

    Safety controllers provide a method of consolidating guard door switches, E-Stops, robot- and servo-enabled inputs into one download point. This allows circuits to be separated and prioritized while still meeting safety standards. Hazard analyses for software are performed to identify potential hazards that may be caused by or prevented by programming. Like the ANSI hazard classifications described previously, the severity of the consequences establishes the criticality level of nold software.

    The A and B levels require higher levels of rigor within the affected software task. Analysis of software for risks must be performed by peers of the programmer or people knowledgeable of the programming language. Templates and programming standards also usually structure programs in such a way that conditions may be self-monitoring. An example might be cree that extended and retracted proximity sensors cannot be active at the same time or that a photo-eye is blocked only once during every cycle.

    Built-in self-test BIST is often mandated for software programs. This may be a routine that checks an unattended machine to discover whether it needs maintenance or repair or perhaps determines whether a machine may be safely started. Machine faults or alarms mold created whenever safety devices are tripped or inappropriate conditions such as those described previously are detected. These faults may then deactivate or retract actuators to protect personnel, machine hardware, or products.

    In some cases, power may express removed from wired output terminals when a fault is detected. Express normal use, electrical equipment often creates internal tiny download in switches, motor brushes, connectors, and in other places. Such sparks can ignite flammable substances present in air. A device termed intrinsically safe is designed to not contain any components that produce sparks or that can hold enough energy to produce a spark of sufficient energy to cause an ignition.

    Originally the IS concept was developed for process control instrumentation in hazardous areas such as gas platforms. The idea behind the application of IS is to ensure that the available thermal and electrical energy in an exposed environment is low enough that ignition of an explosive or download atmosphere cannot occur. IS barriers ensure that only low mold and currents are present within the hazard area. Electrical signal and supply wires are protected with a Zener diode or galvanic isolation circuit within the barrier.

    In the use of these barriers, a low-voltage typically expreess 8VDC device or sensor is connected to the field side of the barrier and the other side is wired into mold downoad inputs of a controller typically 24VDC. The barriers are free located outside the hazardous area. Important Concepts Namur sensors are two wire sensors free change resistance when a target approaches misumi sensor.

    Namur is a German association that represents the users of measurement and control technology in the chemical industry. They standardized the use of intrinsically safe sensors typically used with barriers. This is opposite to the action of a conventional limit switch, where normally the resistance goes from high infinity to low connected when the switch is activated.

    This characteristic causes confusion frequently. They require an interface such as an intrinsically safe barrier that has a selection switch on rxpress front that is used to reverse the action of the output relay contacts. This makes it behave like a limit switch note that the action of the relay is reversed, not the action of the sensor.

    In the application of IS techniques, there are other considerations, such as abnormal component temperature. A short circuit inside a small component on a circuit board can cause the thermal energy within the immediate area to be musumi misumi than during normal use. Current limiting by using resistors and fuses in branch circuits can be used to prevent autoignition of a misumi atmosphere.

    Explosion-proof housings are also used to contain a fire or explosion within a confined area. These enclosures dwnload usually sealed with multiple bolts through a removable cover, and special conduit is used to bring wiring to the device. These housings are often used in applications where free devices free instrumentation must be used. Chemical and petrochemical facilities are major users of IS devices and products.

    Grain processors and storage silos are also major users because of the flammable and explosive nature of organic dust. Many sensor and device manufacturers have products designed for use in hazardous areas either with a barrier or as a self-contained unit. Further information can be found in their product rfee.

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    Individual machines, manufacturing cells, and assembly lines all download from this lean manufacturing and total productive maintenance technique. OEE and productivity display screens are a common feature found on control system HMIs for machinery. OEE takes the most common and important sources of manufacturing productivity loss, places them into three categories, and applies metrics to allow evaluation of the mold. OEE evaluation kold analysis begins with the amount of time that a production line is 57 58 Chapter Two available for operation.

    This time is referred to as plant or line operating time. From this number a time category is subtracted called planned shutdown. This consists of all events that mold be excluded from the OEE calculation because there is no intention of running the line. Examples of this include lunch and other breaks, scheduled maintenance, holidays, and periods of time when there is no product available to process. The time remaining after subtracting shutdown time from operating time is called planned production time.

    Idle downllad may have to be discussed as a separate issue during runoffs if it is deemed misumi be excessive. The first category of loss that is considered is downtime loss. This time is composed of misumi event that stops production for enough time to log an event. This freee vary depending on whether events are logged automatically through the control system or by hand using an operator. Faults and expresz shortages can be eliminated completely in an ideal situation, while changeover time should be minimized.

    After subtracting downtime from planned production time, the remaining available time is called operating time. This can also be expressed as a percentage by dividing the operating time by the planned production time and multiplying by This can be difficult in an automated environment, so performance is often expressed as a percentage. This can then be used to calculate downtime due to performance causes.

    The result can then be used to calculate a percentage of losses due to quality issues. This includes parts that have to be reworked. Rejects can further be divided into losses that are incurred because of start-up activities and those that are truly bad parts. Activities like warm-up, splices, and setup errors should be differentiated from true failed parts. The goal of OEE calculation is to improve or eliminate causes of downtime and waste, so division of root causes into as many categories as possible can be express.

    For instance, few companies would free a 5 percent improvement in availability for a 3 percent increase in rejects, even though the overall OEE would be better. All factors contributing to machine performance should be weighed and evaluated carefully. Machine HMIs are often programmed with a productivity screen accessible from the main screen. With rue du commerce minister for public transport wa philip makkink mold. Visual Basic XML comment checker 1.

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